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Evidence Guide: MARB017 - Perform routine maintenance and repairs on a vessel

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MARB017 - Perform routine maintenance and repairs on a vessel

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare for work

  1. Maintenance and repair activities are identified from work orders and are clarified with the officer in charge of the deck watch
  2. Relevant plans, drawings and texts are interpreted to determine job specifications
  3. Resources required to complete tasks are identified, obtained and inspected for compliance with job specifications
  4. Appropriate fall arrest and restraint devices are selected and used according to work health and safety (WHS)/ occupational health and safety (OHS) requirements when working at heights or overside
  5. Tasks are sequenced and prioritised
  6. Coordination requirements are resolved with the officer in charge of the deck watch and others involved or affected by the work
  7. Potential hazards are identified and prevention and/or control measures are selected according to work plan and organisational procedures
Maintenance and repair activities are identified from work orders and are clarified with the officer in charge of the deck watch

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Relevant plans, drawings and texts are interpreted to determine job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Resources required to complete tasks are identified, obtained and inspected for compliance with job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate fall arrest and restraint devices are selected and used according to work health and safety (WHS)/ occupational health and safety (OHS) requirements when working at heights or overside

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tasks are sequenced and prioritised

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordination requirements are resolved with the officer in charge of the deck watch and others involved or affected by the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Potential hazards are identified and prevention and/or control measures are selected according to work plan and organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform basic deck maintenance

  1. Suitable personal protective clothing is selected and used according to WHS/OHS requirements
  2. Deck surfaces are checked according to planned maintenance system
  3. Deterioration or corrosion of deck surfaces is identified and appropriate maintenance action is carried out according to manufacturer instructions and organisational procedures
  4. Minor faults and imperfections in paint surfaces are repaired according to manufacturer instructions and organisational procedures
  5. Weathered surfaces are restored using cleaners and liquid abrasives according to manufacturer instructions and organisational procedures
  6. Tools and equipment are used correctly and safely
  7. Maintenance materials are obtained, prepared and applied according to manufacturer instructions and organisational procedures
Suitable personal protective clothing is selected and used according to WHS/OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Deck surfaces are checked according to planned maintenance system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Deterioration or corrosion of deck surfaces is identified and appropriate maintenance action is carried out according to manufacturer instructions and organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Minor faults and imperfections in paint surfaces are repaired according to manufacturer instructions and organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weathered surfaces are restored using cleaners and liquid abrasives according to manufacturer instructions and organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are used correctly and safely

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintenance materials are obtained, prepared and applied according to manufacturer instructions and organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out cleaning tasks

  1. Suitable personal protective clothing is selected and used according to WHS/OHS requirements
  2. Area to be cleaned is prepared and hazards are identified
  3. Work area is barricaded or warning signs are provided as required to reduce risk to other crew members
  4. Correct chemicals and cleaning agents are selected and applied according to manufacturer instructions and WHS/OHS requirements
  5. Equipment is used correctly and safely
  6. Cleaning tasks are completed according to manufacturer instructions and organisational procedures
Suitable personal protective clothing is selected and used according to WHS/OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Area to be cleaned is prepared and hazards are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is barricaded or warning signs are provided as required to reduce risk to other crew members

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct chemicals and cleaning agents are selected and applied according to manufacturer instructions and WHS/OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment is used correctly and safely

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cleaning tasks are completed according to manufacturer instructions and organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare and paint surfaces

  1. Suitable personal protective clothing is selected and used according to WHS/OHS requirements
  2. Surfaces are prepared using correct equipment
  3. Rust remover, rust converter and undercoats are applied according to manufacturer instructions
  4. Paints are mixed in correct proportions according to manufacturer instructions
  5. Paint is applied using appropriate application equipment
Suitable personal protective clothing is selected and used according to WHS/OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Surfaces are prepared using correct equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rust remover, rust converter and undercoats are applied according to manufacturer instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paints are mixed in correct proportions according to manufacturer instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paint is applied using appropriate application equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out routine maintenance of deck fittings, equipment and systems

  1. Fittings and equipment are inspected and inspection results are compared with manufacturer specifications
  2. Maintenance tasks are carried out to specification
  3. Mechanical equipment and system components are checked with appropriate instruments
  4. Faulty items or components are identified and appropriate maintenance procedure is selected
  5. Unserviceable equipment is tagged according to organisational procedures
Fittings and equipment are inspected and inspection results are compared with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintenance tasks are carried out to specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mechanical equipment and system components are checked with appropriate instruments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty items or components are identified and appropriate maintenance procedure is selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unserviceable equipment is tagged according to organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/replace faulty fittings and equipment

  1. Fittings and equipment are safely isolated according to regulations and WHS/OHS requirements
  2. Faulty fittings or equipment are removed using appropriate tools, equipment and procedures
  3. Replaceable items are selected or serviceable items are repaired according to manufacturer specifications
  4. Adjustments are made to fittings or equipment to comply with specifications
  5. Operational check is carried out to ensure compliance with manufacturer specifications
  6. Maintenance report is completed according to organisational procedures
Fittings and equipment are safely isolated according to regulations and WHS/OHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty fittings or equipment are removed using appropriate tools, equipment and procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replaceable items are selected or serviceable items are repaired according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are made to fittings or equipment to comply with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operational check is carried out to ensure compliance with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintenance report is completed according to organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean up

  1. Work area is cleared and cleaned
  2. Materials are disposed of or recycled according to legislative and organisational requirements
  3. Tools and equipment are checked, maintained and stored according to organisational procedures
Work area is cleared and cleaned

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials are disposed of or recycled according to legislative and organisational requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, maintained and stored according to organisational procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan and prepare for work

1.1

Maintenance and repair activities are identified from work orders and are clarified with the officer in charge of the deck watch

1.2

Relevant plans, drawings and texts are interpreted to determine job specifications

1.3

Resources required to complete tasks are identified, obtained and inspected for compliance with job specifications

1.4

Appropriate fall arrest and restraint devices are selected and used according to work health and safety (WHS)/ occupational health and safety (OHS) requirements when working at heights or overside

1.5

Tasks are sequenced and prioritised

1.6

Coordination requirements are resolved with the officer in charge of the deck watch and others involved or affected by the work

1.7

Potential hazards are identified and prevention and/or control measures are selected according to work plan and organisational procedures

2

Perform basic deck maintenance

2.1

Suitable personal protective clothing is selected and used according to WHS/OHS requirements

2.2

Deck surfaces are checked according to planned maintenance system

2.3

Deterioration or corrosion of deck surfaces is identified and appropriate maintenance action is carried out according to manufacturer instructions and organisational procedures

2.4

Minor faults and imperfections in paint surfaces are repaired according to manufacturer instructions and organisational procedures

2.5

Weathered surfaces are restored using cleaners and liquid abrasives according to manufacturer instructions and organisational procedures

2.6

Tools and equipment are used correctly and safely

2.7

Maintenance materials are obtained, prepared and applied according to manufacturer instructions and organisational procedures

3

Carry out cleaning tasks

3.1

Suitable personal protective clothing is selected and used according to WHS/OHS requirements

3.2

Area to be cleaned is prepared and hazards are identified

3.3

Work area is barricaded or warning signs are provided as required to reduce risk to other crew members

3.4

Correct chemicals and cleaning agents are selected and applied according to manufacturer instructions and WHS/OHS requirements

3.5

Equipment is used correctly and safely

3.6

Cleaning tasks are completed according to manufacturer instructions and organisational procedures

4

Prepare and paint surfaces

4.1

Suitable personal protective clothing is selected and used according to WHS/OHS requirements

4.2

Surfaces are prepared using correct equipment

4.3

Rust remover, rust converter and undercoats are applied according to manufacturer instructions

4.4

Paints are mixed in correct proportions according to manufacturer instructions

4.5

Paint is applied using appropriate application equipment

5

Carry out routine maintenance of deck fittings, equipment and systems

5.1

Fittings and equipment are inspected and inspection results are compared with manufacturer specifications

5.2

Maintenance tasks are carried out to specification

5.3

Mechanical equipment and system components are checked with appropriate instruments

5.4

Faulty items or components are identified and appropriate maintenance procedure is selected

5.5

Unserviceable equipment is tagged according to organisational procedures

6

Repair/replace faulty fittings and equipment

6.1

Fittings and equipment are safely isolated according to regulations and WHS/OHS requirements

6.2

Faulty fittings or equipment are removed using appropriate tools, equipment and procedures

6.3

Replaceable items are selected or serviceable items are repaired according to manufacturer specifications

6.4

Adjustments are made to fittings or equipment to comply with specifications

6.5

Operational check is carried out to ensure compliance with manufacturer specifications

6.6

Maintenance report is completed according to organisational procedures

7

Clean up

7.1

Work area is cleared and cleaned

7.2

Materials are disposed of or recycled according to legislative and organisational requirements

7.3

Tools and equipment are checked, maintained and stored according to organisational procedures

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan and prepare for work

1.1

Maintenance and repair activities are identified from work orders and are clarified with the officer in charge of the deck watch

1.2

Relevant plans, drawings and texts are interpreted to determine job specifications

1.3

Resources required to complete tasks are identified, obtained and inspected for compliance with job specifications

1.4

Appropriate fall arrest and restraint devices are selected and used according to work health and safety (WHS)/ occupational health and safety (OHS) requirements when working at heights or overside

1.5

Tasks are sequenced and prioritised

1.6

Coordination requirements are resolved with the officer in charge of the deck watch and others involved or affected by the work

1.7

Potential hazards are identified and prevention and/or control measures are selected according to work plan and organisational procedures

2

Perform basic deck maintenance

2.1

Suitable personal protective clothing is selected and used according to WHS/OHS requirements

2.2

Deck surfaces are checked according to planned maintenance system

2.3

Deterioration or corrosion of deck surfaces is identified and appropriate maintenance action is carried out according to manufacturer instructions and organisational procedures

2.4

Minor faults and imperfections in paint surfaces are repaired according to manufacturer instructions and organisational procedures

2.5

Weathered surfaces are restored using cleaners and liquid abrasives according to manufacturer instructions and organisational procedures

2.6

Tools and equipment are used correctly and safely

2.7

Maintenance materials are obtained, prepared and applied according to manufacturer instructions and organisational procedures

3

Carry out cleaning tasks

3.1

Suitable personal protective clothing is selected and used according to WHS/OHS requirements

3.2

Area to be cleaned is prepared and hazards are identified

3.3

Work area is barricaded or warning signs are provided as required to reduce risk to other crew members

3.4

Correct chemicals and cleaning agents are selected and applied according to manufacturer instructions and WHS/OHS requirements

3.5

Equipment is used correctly and safely

3.6

Cleaning tasks are completed according to manufacturer instructions and organisational procedures

4

Prepare and paint surfaces

4.1

Suitable personal protective clothing is selected and used according to WHS/OHS requirements

4.2

Surfaces are prepared using correct equipment

4.3

Rust remover, rust converter and undercoats are applied according to manufacturer instructions

4.4

Paints are mixed in correct proportions according to manufacturer instructions

4.5

Paint is applied using appropriate application equipment

5

Carry out routine maintenance of deck fittings, equipment and systems

5.1

Fittings and equipment are inspected and inspection results are compared with manufacturer specifications

5.2

Maintenance tasks are carried out to specification

5.3

Mechanical equipment and system components are checked with appropriate instruments

5.4

Faulty items or components are identified and appropriate maintenance procedure is selected

5.5

Unserviceable equipment is tagged according to organisational procedures

6

Repair/replace faulty fittings and equipment

6.1

Fittings and equipment are safely isolated according to regulations and WHS/OHS requirements

6.2

Faulty fittings or equipment are removed using appropriate tools, equipment and procedures

6.3

Replaceable items are selected or serviceable items are repaired according to manufacturer specifications

6.4

Adjustments are made to fittings or equipment to comply with specifications

6.5

Operational check is carried out to ensure compliance with manufacturer specifications

6.6

Maintenance report is completed according to organisational procedures

7

Clean up

7.1

Work area is cleared and cleaned

7.2

Materials are disposed of or recycled according to legislative and organisational requirements

7.3

Tools and equipment are checked, maintained and stored according to organisational procedures

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

applying corrosion control and preventive measures/maintenance

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements and work practices

applying safe and environmentally responsible work practices when performing routine remedial, preventative and survey deck maintenance on a vessel

applying surface preparation techniques

communicating with other personnel using effective:

listening techniques

questioning to confirm understanding

verbal and non-verbal language

completing any required records when performing routine remedial, preventative and survey deck maintenance on a vessel

correctly using paint, lubrication and cleaning materials and equipment

following required work schedule according to organisational requirements

reading and interpreting instructions for performing routine remedial, preventative and survey deck maintenance on a vessel

reading and interpreting manufacturer specifications and safety data sheets (SDSs)/material safety data sheets (MSDSs)

recognising routine problems when performing routine remedial, preventative and survey deck maintenance on a vessel

selecting, using and maintaining suitable lifting gear

selecting and using relevant tools, equipment and materials

undertaking regular testing with repairs, as required

using fall arrest and restraint devices, as required.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

application, use, type and maintenance of lifting gear used on a vessel

component parts, operation and routine maintenance requirements of vessel machinery

corrosion control and preventive measures/maintenance, paint systems and surface preparation techniques

job safety analyses (JSAs)/safe work method statements (SWMSs)

maintenance records for a vessel

manufacturer safety guidelines and shipboard instruction

nature and causes of corrosion of marine surfaces and structures, and available methods of control

organisational procedures for cleaning and maintenance

paint types suitable for interior and exterior application on a vessel

planned maintenance systems

principal parts of a vessel and basic design methods

principles and procedures of machinery lubrication as they relate to vessel machinery

procedures for:

checking deck areas, machinery and fittings of a vessel as part of the planned routine maintenance on a vessel

using hand tools for routine maintenance operations

relevant WHS/OHS requirements, work practices and pollution control regulations and policies

safe disposal of waste materials according to with the International Convention for the Prevention of Pollution from Ships (MARPOL Convention)

safety management system as it relates to planned vessel maintenance systems

storage requirements for paints, chemicals and cleaning agents used in planned maintenance operations

suitable equipment cleaning and preservation techniques used on board a vessel

surface preparation techniques, including:

abrasive blast cleaning

flame cleaning

hand and power tool cleaning

type, characteristics and functions of:

equipment/tools used in cleaning and maintenance

vessel machinery and equipment

use of various vessel construction material and regulations governing structure.

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions can be found in the Companion Volume Implementation Guide.

Maintenance and repair activities include the following:

fire and bilge pumps greasing and oiling

lifebuoys and lifejackets – subject to regular inspection

lifesaving appliances – regular inspection and maintenance of lifeboats and equipment, which may include replacing lashings, wires, expired food, and general cleaning and painting

ropes and wires – inspecting for damage, repairing damaged areas (splicing), replacing, where necessary, such items as mooring lines, cargo wires, lashings, lifeboat falls

rust prevention